The device, service, repair of Peugeot 406 (since 1996) - 8.1.8. Removal and installation of the BE3 transmission//Peugeot -

Peugeot 406

since 1996 release

Repair and operation of the car



Peugeot 406
+ 1. Maintenance instruction
+ 2. Maintenance
+ 3. Engine
+ 4. Cooling systems, heating and ventilation
+ 5. Fuel system
+ 6. System of ignition
+ 7. Coupling
- 8. Transmissions
   - 8.1. Mechanical transmission
      8.1.1. Technical data
      8.1.2. Replacement of oil in the transmission
      8.1.3. Management of gear shifting (BE3 transmission)
      8.1.4. Hummock drive of gear shifting (ML5T transmission)
      8.1.5. Replacement of sealing rings
      8.1.6. Backing lamp switch
      8.1.7. Speedometer drive sensor
      8.1.8. Removal and installation of the BE3 transmission
      8.1.9. Mechanical ML5T transmission
   + 8.2. Automatic transmission
+ 9. Power shafts
+ 10. Brake system
+ 11. Suspension bracket and steering
+ 12. Body
+ 13. Electric equipment
+ 14. Main malfunctions





8.1.8. Removal and installation of the BE3 transmission

Removal

PERFORMANCE ORDER
1. Disconnect the negative plug of the accumulator.
2. Lift a forward part of the car and record on supports. Remove forward wheels and remove protection of a wing. Remove a mudguard from under the engine.
3. Merge oil from the transmission and establish into place jellied and drain oil traffic jams.
4. Remove both power shafts.
5. From under the car unscrew bolts of fastening of a support to the case of the intermediate bearing of a power shaft and the lower frame. Displace a support aside.
6. Remove the case of the air filter and system of inlet pipes.
7. Remove an accelerator cable from the case of throttles or the fuel pump of high pressure.
8. Remove an electrical wiring from the transmission together with the backing lamp switch, the sensor of the drive of a speedometer and the tire of grounding.
9. Take from brackets and move a plait of wires of a control lamp of wear of brake shoes and the ABS system aside.
10. Using a screw-driver edge as the lever, disconnect three cores of the mechanism of the choice of transfers from the corresponding spherical hinges on the transmission.
11. Remove a cable, a suspension bracket and RPM/TDC the sensor.
12. Move towards a pipe of the conditioner and the steering drive of the amplifier of steering.
13. Remove a cable of switching off of coupling from the transmission.
14. Unscrew bolts of fastening of a starter and move a starter aside, without disconnecting from it a wire.
15. Unscrew a bolt and remove a coupling cable suspension bracket.
16. On the hummock drive of a speedometer take a pin and remove a cable from the speedometer drive sensor. In the presence switch-off the electric socket. Unscrew a bolt and remove the speedometer drive sensor together with the thermofilter. Unscrew three bolts of fastening and remove the speedometer drive sensor case together with laying of round section from a transmission case.
17. Using the winch, raise the left side of the power unit so that the weight of the power unit was perceived only by the winch.
18. Establish a jack under the transmission and lift it so that the weight of the transmission was perceived by a jack.
19. Unscrew the central nut of the left support of a suspension bracket of the power unit. Unscrew two bolts and remove a rubber pillow from an installation suspension bracket.
20. On models with the mechanism of separation of coupling like "traction effort" take a pin or unscrew a fastening bolt.
21. Remove the lever of switching off of coupling from the top part of a shaft of switching off of coupling. Disconnect the release bearing from a coupling switching off fork.
22. Put tags through the center of a shaft of a fork of switching off of coupling and note the provision of a shaft concerning a transmission case (tags are specified by shooters).
23. Unscrew bolts and remove the lower protective plate of a flywheel.
24. Unscrew a bolt of fastening of the transmission to the back party of the block of cylinders.
25. Supporting the transmission by a jack, unscrew other bolts of fastening of the transmission to the engine.
26. The power unit also move with Priopustite the transmission on a jack from the engine. Lower the transmission under the car.
27. Make the second tag noting the provision of a shaft of switching off of coupling concerning a transmission case after removal of the transmission, noting a corner on which the coupling switching off fork turned.

Combination of the second tag on a shaft of switching off of coupling with a tag on the transmission before installation of the transmission into place


Installation

PERFORMANCE ORDER
Installation is made in the sequence, the return to removal, taking into account the next moments:
      – replace sealing rings of power shafts;
      – check that the directing pins are on the places;
      – combine a tag on a shaft of switching off of coupling with the second tag on a case of the transmission put at removal of the transmission. Grease a carving of a bolt of fastening of the left suspension bracket with means against unscrewing of a bolt;
      – tighten all bolts and nuts the required moment;
      – establish power shafts;
      – remove oil from the transmission.